Installing R-9815-FL Bollards with Flanged Surface Mounts
Reliance Foundry R-9815-FL bollards can be installed in existing concrete with flanged surface mountings. This installation method uses drop-in inserts to secure the flanged base. Concrete inserts should only be installed in fully cured concrete that is at least 4" thick. All measurements in this installation guide assume a bare, level concrete surface.
It is important to note that with this installation method, the lighting bollard will offer little impact resistance. The function of the bollard is primarily for lighting and architectural or landscape highlighting. R-9815-FL bollards are self-contained devices and require very little ongoing maintenance.
PARTS LIST
|
# |
PART |
QTY |
|---|---|---|
|
1 |
R-9815-FL Flanged Bollard Base |
1 |
|
2 |
R-9815-FL Solar Light Head |
1 |
|
3 |
Set Screw M5 |
1 |
|
4 |
Plastic Plug |
1 |
|
5 |
Bolts ½" x 1-1/4" |
3 |
|
6 |
Stainless Steel Washers ½" |
3 |
|
7 |
Concrete Inserts ½" |
3 |
INSTALLATION EQUIPMENT
|
Masonry Drill Bit |
Hex Key |
|
Broom/Pressure Washer |
Vacuum |
|
Chalk |
Hammer |
|
Hammer Drill or Rotary Hammer with 5/8” Masonry Drill Bit |
Level |
|
Insert Setting Tool for ½" Anchor |
Measuring Tape |
NOTE
- Always ensure any applicable site and safety codes have been followed
- To protect the finish, keep bollards in original packaging until the moment of installation
- Handle with care to avoid scratching or damaging bollard surfaces
Before installation
Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before drilling. All applicable site and safety codes should be followed.
Clean the surface
Dirt and debris can affect the line of sight and disrupt placement of the bollard.
Use a broom or pressure washer to clean the concrete surface prior to installation.
Study the site plans
Site plans are generally created by the architect of the project.
Refer to site plans to locate and mark precise center points of each bollard.
For secure installation, ensure there is a minimum radius of solid concrete around each mark.
Note: Avoid shaded spaces for the installation of bollard.
Install solar light to the bollard base
When ready to install, remove the protective packaging.
Carefully place the solar light over the base and rotate the solar light head to tighten the male and female adaptors to correct position.
Tighten the set screw in the female adaptor of solar light head with the help of hex key (included in the kit).
Add a plastic plug to cover the set screw hole.
Note: Set screw can be used to make fine adjustments to the solar light.
Designate your hole marking
Assemble the bollard base and solar light head and place the bollard over each center point marking so that the bollard’s middle coincides with the center point.
Use chalk to create drill-markings for each bolt.
Remove the bollard.
Note: Make sure that the solar light is facing in the right direction before drilling the holes.
Drill the holes
Create pilot holes
Tap pilot divot holes in the center of each mark.
This will prevent the hammer drill or rotary hammer from drifting while boring the holes.
Set the depth control on the hammer drill (or rotary hammer) as required
If depth control is not available, mark it on the masonry bit.
Drill the holes
Using a 5/8" Masonry Bit, drill holes 2" deep.
Drill on high speed, using the hammer function if available.
Check the masonry bit often to ensure it remains free of debris.
Prepare the Inserts
Clear and clean the holes
Clear the holes of all debris and/or standing water using the vacuum.
Tap the drop-in insert into each hole
With the slotted end facing down, drive the drop-in insert (A) down until the top of the drop-in insert sits flush with the surface of the concrete.
Set the concrete insert
Insert a setting tool (B) into each hole, then hammer down.
If a proper setting tool is not available, an equivalent flat-end punch can be used.
This will cause the internal expansion plug to set the concrete insert in place.
Place the bollard over the holes
Carefully place the bollard flange over the installation position so that the flange’s bolt holes are directly on top of the drilled holes and concrete inserts.
Place the washers over the holes on the bollard’s flange and set the bolts into place. Use a hex key to tighten the bolts until secure. Tighten bolts evenly in a cycle.
Repeat the procedure with the other bolts.
Turn the solar light on
After installing the bollard on the designated location and fixing the solar light head:
- Search for a hole in the bottom of the solar head next to the LED light source.
- Use any tool that can fit inside the hole to push the switch inside to turn the device on/off.
- When the device is successfully turned on, a red light will appear behind the PIR motion sensor, the light will disappear after couple seconds, and the system will start running.
- Make sure to charge the system in direct sun light for 6 hours before turning the device on.
Inspect
Inspect the installation
From a distance, examine the plane of view.
Ensure the bollard is plumb.
Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.
Care and maintenance
Reliance Foundry manufactures its products to the highest design standards to ensure their durability. Reliance Foundry’s bollards are finished with long-lasting powder coating. In most North American environments, routine inspections and cleaning will ensure that bollards retain their aesthetic appeal. Proper care and maintenance are required to maintain the finish and ensure a full service life.
