Installing AC Light Bollards with Flanged Surface Mounts
Reliance Foundry's AC light bollards can be installed in existing concrete with flanged surface mounts. This installation method uses concrete inserts to secure the flanged base. Concrete inserts should only be installed in fully cured concrete that is at least 4" thick. All measurements in this installation guide assume a bare, level concrete surface.
It is important to note that with this installation method, the lighting bollard will offer minor impact resistance. The function of the bollard is primarily for lighting and architectural or landscape highlighting.
PARTS LIST
|
# |
PART |
QTY |
|---|---|---|
|
1 |
Flanged AC Light Bollard |
1 |
|
2 |
Bolts ½" x 1-1/4" |
3 |
|
3 |
Stainless Steel Washers ½" |
3 |
|
4 |
Concrete Inserts ½" |
3 |
INSTALLATION EQUIPMENT
|
Masonry Drill Bit |
Hex Key |
|
Broom/Pressure Washer |
Vacuum |
|
Chalk |
Hammer |
|
Hammer Drill or Rotary Hammer with 5/8" Masonry Drill Bit |
Level |
|
Insert Setting Tool for ½" Anchor |
Measuring Tape |
NOTE
- Always ensure any applicable site and safety codes have been followed
- Electrical products should always be installed by a qualified individual
- Ensure the power supply is protected by a breaker. Reliance Foundry recommends the use of a surge protector.
- To protect the finish, keep bollards in original packaging until the moment of installation
- Handle with care to avoid scratching or damaging bollard surfaces
Before installation
Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before drilling. All applicable sites and safety codes should be followed.
Clean the surface
Dirt and debris can affect the line of sight and disrupt placement of the bike racks.
Use a broom or pressure washer to clean the concrete surface prior to installation.
Study the site plans
The project's architect creates site plans.
Refer to site plans to locate and mark precise center points of each bollard. Ensure sure that the electrical conduit with the site connection point is positioned underneath the bollard.
For secure installation, ensure there is a minimum radius of solid concrete around each mark.
Designate your hole marking
Keep the bollard in its protective packaging. Place the bollard over each center point marking so that the bollard’s middle coincides with the center point.
Use chalk to create drill-markings for each bolt.
Remove the bollard.
Note: Make sure that the conduit for the electrical connections opens approximately at the center-point of the bollard.
Drill the holes
Create pilot holes
Tap pilot divot holes in the center of each mark.
This will prevent the hammer drill or rotary hammer from drifting while boring the holes.
Set the depth control on the hammer drill (or rotary hammer) as required
If depth control is not available, mark it on the masonry bit.
Drill the holes
Using a 5/8" Masonry Bit, drill holes 2" deep.
Drill on high speed, using the hammer function if available.
Check the masonry a bit often to ensure it remains free of debris.
Prepare the Inserts
Clear and clean the holes
Clear the holes of all debris and/or standing water using the vacuum.
Electrical Connections
Locate & prepare wires and connectors
- Follow all applicable site wiring and site safety codes before wiring the bollard.
- Shut off the power supply and isolate the circuit.
- Use 20-16 AWG copper conductors for wiring.
- Stripe and remove 0.47" (10-14mm) of insulation from wires from both site conduit and bollard.
- Surge protector may be installed for wiring of each bollard.
Connect wires
- Insert ground (green), neutral (blue), and positive (red) wires into the cable connector through the cable connector cord, make sure that the wire color from the bollard matches the wire color from the site conduit.
- Tighten the cable connector until the wire ends are fully tight in the cord grip.
- Leave excess wire such that it will stay inside the base.
- Before turning the power supply ON, inspect all the connections.
- The R-6321 Elysium bollard is rated for 120- 277 VAC power. Please verify the rating for other Reliance flanged light bollards before connection.
Note: Wiring and installation should be performed only by qualified individuals.
Tap the drop-in insert into each hole
With the slotted end facing down, drive the drop-in insert (A) down until the top of the drop-in insert sits flush with the surface of the concrete.
Set the concrete insert
Insert a setting tool (B) into each hole, then hammer down.
If a proper setting tool is not available, an equivalent flat-end punch can be used.
This will cause the internal expansion plug to set the concrete insert in place.
Place the bollard over the holes
Keep the bollard in its protective packaging. Carefully place the bollard flanges over the installation position so that the flange’s bolt holes are directly on top of the drilled holes and concrete inserts.
When ready to install, remove the protective packaging.
Place the washers over the holes on the bollard’s flange and set the bolts into place. Use a hex key to tighten the bolts until secure. Tighten bolts evenly in a cycle.
Repeat the procedure with the other bolts.
Inspect
Inspect the installation
From a distance, examine the plane of view.
Ensure the bollard is plumb.
Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.
Care and maintenance
Reliance Foundry manufactures its products to the highest design standards to ensure their durability. Reliance Foundry’s bollards are finished with long-lasting powder coating. In most North American environments, routine inspections and cleaning will ensure that bollards retain their aesthetic appeal. Proper care and maintenance are required to maintain the finish and ensure a full-service life.
