R-6234 Ferris Bike Rack Installation Guide
The R-6234 Ferris Bike Rack is an illuminated bike parking for up to 2 bikes at a time, featuring a 4000 K LED strip for added safety and style. Learn how to connect this bike rack to AC power, and securely install the flanged surface mountings into existing concrete.
PARTS LIST
|
# |
PART |
QTY |
|---|---|---|
|
1 |
Ferris Lit Bike Rack |
1 |
|
2 |
Bolts ½" x 1-1/4" |
4 |
|
3 |
Stainless Steel Washers ½" |
4 |
|
4 |
Drop-in Concrete Insert ½" |
4 |
|
Waterproof connector (not included) |
INSTALLATION EQUIPMENT
|
Broom |
Chalk |
|
Level |
Vacuum |
|
Hammer |
Measuring Tape |
|
Hex Key |
|
|
5/8" Masonry Drill Bit |
|
|
Insert Setting Tool for ½" Anchor |
|
|
Hammer Drill or Rotary Hammer |
|
NOTES
- Always ensure any applicable site and safety codes are followed.
- Electrical products should always be installed by a qualified individual.
- Ensure the power supply is protected by a breaker. A surge protector is also recommended.
- To protect the finish, keep bike racks in original packaging until the exact moment of installation.
- Handle with care to avoid scratching or damaging bike rack surfaces as abrasions will lead to rust.
- Once scratched, bike racks cannot be repaired to original form without re-finishing the entire surface.
Before installation
Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before drilling. All applicable site and safety codes should be followed.
Clean the surface
Dirt and debris can affect the line of sight and disrupt placement of the bike racks.
Use a broom or pressure washer to clean the concrete surface prior to bike rack installation.
Study the site plans
Site plans are generally created by the architect of the project.
Refer to site plans to locate and mark precise center points of the bike rack’s flanges. Ensure sure that the electrical conduit is positioned exactly under the bike rack base where power lines are coming out.
For secure installation, ensure there is a minimum radius of solid concrete around each mark.
Designate your hole marking
Keep the bike rack in its protective packaging. Place the bike rack’s flanges over each center point marking.
Use chalk to create drill-markings for each bolt.
Remove the bike rack.
Note: Be sure to make any necessary adjustments to the orientation now. Once drilled and installed, there is no way to move the bike rack.
Drill the Holes
Create pilot holes
Tap pilot divot holes in the center of each mark.
This will prevent the hammer drill or rotary hammer from drifting while boring the holes.
Set the depth control on the hammer drill (or rotary hammer)
Depth control settings will differ based on the bike rack model. Refer to product drawing to determine the specific depth control settings.
Drill the holes
Drill holes to the required diameter and depth based on the bike rack model. Refer to product drawings to determine specific measurements.
Drill on high speed, using the hammer function if available.
Check the masonry bit often to ensure it remains debris-free.
Prepare the Inserts
Clear and clean the holes
Clear the holes of all debris and/or standing water using the vacuum.
Tap the drop-in insert into each hole
With the slotted end facing down, drive the drop-in insert (A) down until the top of the drop-in insert sits flush with the surface of the concrete.
Set the concrete insert
Insert a setting tool (B) into each hole, then hammer down.
If a proper setting tool is not available, an equivalent flat-end punch can be used.
This will cause the internal expansion plug to set the concrete insert in place.
Set the bike rack over the holes
Keep the bike rack in its protective packaging. Carefully set the bike rack’s flanges over the installation position so that the flanges’ bolt holes are directly on top of the drilled holes and concrete inserts.
When ready to install, remove the protective packaging.
Electrical Connection
Before doing any electrical work, ensure the power supply has been shut off.
Connect the bike rack to the grid using your preferred waterproof connector. Insert ground (yellow), neutral (black), and positive (red) wires into the connector, matching the wire colors from conduit to bike rack.
Push the excess wire inside the bike rack base; ensure the wire is completely secured.
Secure the Bike Rack
Place the washers over the holes on the bike rack’s flanges and set the bolts into place.
Use a hex key to tighten the bolts until secure. Tighten bolts evenly in a cycle.
Inspect
Inspect the installation
From a distance, examine the plane of view.
Ensure the bike rack is plumb to the surface, and the surface is flat.
Check the bike rack for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bike rack. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.
Care and Maintenance
Reliance Foundry manufactures its products to the highest design standards to ensure their durability. Reliance’s bike racks are finished with long-lasting powder-coating. In most North American environments, routine inspections and cleaning will ensure that bike racks retain their aesthetic appeal. Proper care and maintenance are required to maintain the finish and ensure a full service life.
