Installing Vector Series’ Removable S10/S20/S30 Bollards in New Construction

Reliance Foundry’s Vector Series’ Removable S10/S20/S30 Bollards deliver protection for storefronts and pedestrians by preventing dangerous vehicle intrusion.

Installation is easy with no assembly or specialty subgrade required. For enhanced aesthetics, bollard covers can be placed over crash-rated bollards.

What you will need

S10 PARTS LIST

#

PART

QTY

1-1

R-1010-S10 Removable
Bollard Assembly

1

1-2

R-1010-S10 Receiver Assembly

1

1-3

Conduit Washer

1

1-4

M10 Torx Screw

2

1-5

4000 psi Concrete

-

S20 PARTS LIST

#

PART

QTY

2-1

R-1010-S20 Removable
Bollard Assembly

1

2-2

R-1010-S20 Receiver Assembly

1

2-3

Conduit Washer

1

2-4

M10 Torx Screw

2

2-5

Foundation Reinforcement Bracket

2

2-6

M6 Thread-forming Screw

4

2-7

4000 psi Concrete

-

S30 PARTS LIST

#

PART

QTY

3-1

R-1010-S30 Removable
Bollard Assembly

1

3-2

R-1010-S30 Receiver Assembly

1

3-3

Conduit Washer

1

3-4

M10 Torx Screw

2

3-5

Foundation Reinforcement Bracket

2

3-6

M6 Thread-forming Screw

4

3-7

4000 psi Concrete

-

INSTALLATION EQUIPMENT (NOT PROVIDED)

#

Equipment

1

Auger

2

Chalk

3

Dirt Tamper

4

Measuring Tape

5

Level

6

Equipment for Pouring Concrete

7

Crane/Forklift

8

Lifting Belt

9

3/8" Eyebolt (x2)

10

T45 Torx Key

NOTE

  • Always ensure any applicable site and safety codes have been followed.
  • To protect the finish, keep bollards in original packaging until the exact moment of installation.
  • Handle with care to avoid damaging bollards.
Figure 1 - ISO View of Removable Bollards: (Left) S10, (Middle) S20, (Right) S30
Figure 2 - Side View of Removable Bollards with Foundation: (Left) S10, (Middle) S20, (Right) S30

Before installation

Study the site plans
Site plans are generally created by the architect of the project. Study the site plans and mark the intended location of each bollard on the plan.

Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before digging. All applicable site and safety codes should be followed.

Note: You may need a permit to dig to certain depths or in certain locations.

Prepare the site for concrete
Plan the layout and then dig a rectangular hole with the required dimensions.

Figure 3 - Side View of Hole: (Left) S10, (Middle) S20, (Right) S30
Figure 4 - Front View of Holes: (Left) S10, (Middle) S20, (Right) S30
Figure 5 - Top View of Holes: (Left) S10, (Middle) S20, (Right) S30

Note: The dimensions of the hole differ based on the bollard model. Refer to product drawings to determine specific measurements.

If the local frost line exceeds the depth of the hole, make the hole deeper, add a sufficiently thick layer of drain rocks and then provide adequate drainage by piping. Consult a civil engineer for a recommendation on the thickness of the drain rock layer.

Figure 6 - Side View of Holes with Drain Rock Layer Underneath: (Left) S10, (Middle) S20, (Right) S30

Set a masonry block or chair
Place a 3” masonry block or chair in the middle of the hole.

Figure 7 – Side View of Holes with masonry blocks or chair: (Left) S10, (Middle) S20, (Right) S30
Figure 8 - Front View of Holes with masonry blocks or chair: (Left) S10, (Middle) S20, (Right) S30
Figure 9 - Top View of Holes with 2x4 Lumber Blocks: (Left) S10, (Middle) S20, (Right) S30

[For S20 & S30 only] Attach the foundation reinforcement brackets onto the receiver
Bend the tabs of the foundation reinforcement brackets and screw the brackets onto the receiver.

Figure 10 - Bend Detail of the Foundation Reinforcement Bracket
Figure 11 - Detailed View of Foundation Reinforcement Brackets’ Attachment on S20 (Left) & S30 (Right) Bollards

Insert the hardware for lifting receiver
Insert two 3/8" eyebolts into the hole at the top section of the receiver.

Use appropriate machinery, lifting lug/straps/slings, and procedure for an off-center load.

Figure 12 - Closed-up View of the Hardware for Lifting the Receiver

Lift the receiver into the hole
Using the lifting hardware and appropriate machinery, lower the receiver into the site and onto the masonry block or chair.

Ensure that the top of the receiver is slightly above grade (about 1/4" to allow for building a berm later on). The receiver should be placed in the center of the hole's footprint.

Note: Crash-rated receivers are heavy—to prevent accidents and injuries, ensure the proper resources are available to set into place.

Figure 13 - Side View of Receivers resting on Masonry Blocks/Chairs: (Left) S10, (Middle) S20, (Right) S30
Figure 14 - Top View of Receivers resting on Masonry Blocks/Chairs: (Left) S10, (Middle) S20, (Right) S30
Figure 15 - Front View of Receivers resting on Masonry Blocks/Chairs: (Left) S10, (Middle) S20, (Right) S30

Pour The Concrete

Mix and pour the concrete
Ensure that the proper ratio of water and concrete mix is used.

The concrete should have a similar texture to moldable clay.

Note: The concrete requires a minimum PSI. Please refer to the product drawing to determine the PSI.

Fill the site to the top with concrete until it is level with the surface grade.

Build a berm around the edge of the receiver to reduce the possibility of ground water getting into the receiver.

Figure 16 - Side View of Receivers with Berm: (Left) S10, (Middle) S20, (Right) S30

Set the Bollard

Ensure the bollard is plumb
Remove the lifting hardware from the receiver.

Insert the bollard into the receiver.

Hold a level against the side of the bollard and ensure that it is plumb.

Note: Once the concrete has cured, there will be no way to make any adjustments.

Figure 17 – Check the plumbness of the bollards: (Left) S10, (Middle) S20, (Right) S30

Patch the surface around the bollard to make it smooth with the existing surface.

Secure the bollard
Insert the conduit washer and Torx screws to tighten the bollard onto the receiver. 

Clean the bollard
Use a cloth to clean the bollard before the concrete cures.    

Allow the concrete to cure
Be sure to allow enough time for concrete to cure before beginning construction projects on new concrete surfaces.

Note: Moisture in the environment and cool temperatures can significantly slow the process.

Landscaping material or concrete can be applied around the bollard base to achieve the desired final grade.

Note: Decorative bollard covers can be installed over crash-rated bollards. Please ensure that the cover is large enough to accommodate the crash-rated bollard. To install, please refer to the cover’s installation guide.

Inspect

Inspect the installation
From a distance, examine the plane of view.

Ensure the bollard is plumb to the surface, and the surface is flat.

Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.