Installing Vector Series’ Fixed S10/S20/S30 Bollards in New Construction

Reliance Foundry’s Vector Series’ Fixed S10/S20/S30 Bollards deliver protection for storefronts and pedestrians by preventing dangerous vehicle intrusion.

Installation is easy with no assembly or specialty subgrade required. For enhanced aesthetics, bollard covers can be placed over crash-rated bollards.

What you will need

S10 PARTS LIST

#

PART

QTY

1-1

R-1010-S10 Fixed Bollard Assembly

1

1-2

4000 psi Concrete

-

S20 PARTS LIST

#

PART

QTY

2-1

R-1010-S20 Fixed Bollard Assembly

1

2-2

Foundation Reinforcement Bracket

2

2-3

4000 psi Concrete

-

S30 PARTS LIST

#

PART

QTY

3-1

R-1010-S30 Fixed Bollard Assembly

1

3-2

Foundation Reinforcement Bracket

2

3-3

4000 psi Concrete

-

INSTALLATION EQUIPMENT (NOT PROVIDED)

#

Equipment

1

Auger

2

Chalk

3

Dirt Tamper

4

Measuring Tape

5

Level

6

Equipment for Pouring Concrete

7

Crane/Forklift

8

Lifting Lug/Belt

9

½” Bolt (x1)

10

½” Nut (x1)

11

2x4x36 Lumber (x2)

12

#4 Rebars – 2’ length (x2)

NOTE

  • Always ensure any applicable site and safety codes have been followed.
  • To protect the finish, keep bollards in original packaging until the exact moment of installation.
  • Handle with care to avoid damaging bollards.
Figure 1 - ISO View of Fixed Bollards: (Left) S10, (Middle) S20, (Right) S30
Figure 2 - Side View of Fixed Bollards with Foundation: (Left) S10, (Middle) S20, (Right) S30

Before installation

Study the site plans
Site plans are generally created by the architect of the project. Study the site plans and mark the intended location of each bollard on the plan.

Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before digging. All applicable site and safety codes should be followed.

Note: You may need a permit to dig to certain depths or in certain locations.

Prepare the site for concrete
Plan the layout and then dig a rectangular hole with the required dimensions.

Figure 3 - Side View of Hole: (Left) S10, (Middle) S20, (Right) S30
Figure 4 - Front View of Holes: (Left) S10, (Middle) S20, (Right) S30
Figure 5 - Top View of Holes: (Left) S10, (Middle) S20, (Right) S30

Note: The dimensions of the hole differ based on the bollard model. Refer to product drawings to determine specific measurements.

Set the 2x4 lumber
Place two 2x4x36 lumber along the edges of the hole parallel to the direction of vehicle impact.

For S10 installations, set the 1.5-inch side of the 2x4x26 lumber perpendicular to the ground. For S20 and S30 installations, set the 3.5-inch side of the 2x4x26 lumber perpendicular to the ground.

Figure 6 - Front View of Holes with 2x4x36 Lumber: (Left) S10, (Middle) S20, (Right) S30
Figure 7 - Side View of Holes with 2x4x36 Lumber: (Left) S10, (Middle) S20, (Right) S30
Figure 8 - Top View of Holes with 2x4x36 Lumber: (Left) S10, (Middle) S20, (Right) S30

[For S20 & S30 only] Attach the foundation reinforcement brackets onto the bollard
Knock the tabs of the foundation reinforcement brackets into the designated cutouts of the bollard.

Figure 9 - Detailed View of Foundation Reinforcement Brackets’ Attachment on S20 (Left) & S30 (Right) Bollards
Figure 10 - Bend Details of the Foundation Reinforcement Brackets

Insert the #4 rebars into the bollard
Place two #4 rebars into the two holes in the middle section of the bollard.

Note that those rebars are only used during installation and will be removed after concrete has been poured.

Figure 11 - ISO View of Bollards with #4 Rebars: (Left) S10, (Middle) S20, (Right) S30

Insert the hardware for lifting bollard
Insert appropriate hardware into the hole at the top section of the bollard for lifting the bollard. The figure below is a suggestion.

Use appropriate machinery, lifting lug/straps/slings, and procedure for an off-center load.

Figure 12 - Closed-up View of the Suggested Hardware for Lifting the Bollard

Lift the bollard into the hole
Using the lifting hardware and appropriate machinery, lower the bollard into the site and onto the brace.

The bollard should be placed in the center of the hole's footprint.

Note: Crash-rated bollards are heavy—to prevent accidents and injuries, ensure the proper resources are available to set into place.

Figure 13 - Side View of Bollards with #4 Rebars resting on 2x4 Blocks: (Left) S10, (Middle) S20, (Right) S30
Figure 14 - Top View of Bollards with #4 Rebars resting on 2x4 Blocks: (Left) S10, (Middle) S20, (Right) S30
Figure 15 - Front View of Bollards with #4 Rebars resting on 2x4 Blocks: (Left) S10, (Middle) S20, (Right) S30

Pour The Concrete

Mix and pour the concrete
Ensure that the proper ratio of water and concrete mix is used.

The concrete should have a similar texture to moldable clay.

Note: The concrete requires a minimum PSI. Please refer to the product drawing to determine the PSI.

Fill the site to the top with concrete until it is level with the surface grade. 

Set the Bollard

Ensure the bollard is plumb
Remove the rebars, the 2x4 lumber blocks, and the lifting hardware from the bollard.

Hold a level against the side of the bollard and ensure that it is plumb.

Note: Once the concrete has cured, there will be no way to make any adjustments.

Figure 16 – Check the plumbness of the bollards: (Left) S10, (Middle) S20, (Right) S30

Patch the surface around the bollard to make it smooth with the existing surface.

Clean the bollard
Use a cloth to clean the bollard before the concrete cures.    

Allow the concrete to cure
Be sure to allow enough time for concrete to cure before beginning construction projects on new concrete surfaces.

Note: Moisture in the environment and cool temperatures can significantly slow the process.

Landscaping material or concrete can be applied around the bollard base to achieve the desired final grade.

Note: Decorative bollard covers can be installed over crash-rated bollards. Please ensure that the cover is large enough to accommodate the crash-rated bollard. To install, please refer to the cover’s installation guide.

Inspect

Inspect the installation
From a distance, examine the plane of view.

Ensure the bollard is plumb to the surface, and the surface is flat.

Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.