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Installing Metal Decorative Bollard Covers using Adhesive Anchoring

Home > Bollards > Bollard and Post Cover Installation > Installing Metal Decorative Bollard Covers using Adhesive Anchoring

Protect your pipe bollard while enhancing their aesthetic appearance. Metal decorative bollard covers add a sleek, contemporary design element to pre-installed pipe bollards. With this installation method, an adhesive anchoring system such as the AC100+ Gold Adhesive Anchoring System(1) is used to install the bollard cover into existing concrete inside the pipe bollard.

It is important to note that Reliance Foundry’s bollard covers are primarily decorative. Adding bollard covers to existing pipe bollards will not affect impact resistance. The level of impact resistance is directly related to the original installation.

PARTS LIST

#

PART

QTY

1

Decorative Bollard Cover

1

2

Decorative Bollard Cap

1

3

Threaded Bar 1″

1

4

Washer 1″

1

5

Hex Nut 1″

1

6

Hexagon Socket Set Screw

3

7

Plastic Plug

3

INSTALLATION EQUIPMENT

3/16″ Hex Key

1-1/2″ Wrench

1-1/8″ Masonry Drill Bit

Hammer Drill

Level

Measuring Tape

Caulking Gun

AC100+ Gold Adhesive Anchoring System

Diagram showing the parts list

NOTE

Before installation

Inspect the pipe bollard
Examine the pre-installed pipe bollard for signs of damage. Any rust should be removed, and abrasions should be covered as soon as possible. If the damage is beyond repair, a new pipe bollard may need to be installed.

Hold a level vertically against the side of the pipe bollard and ensure that it is plumb.

Note: Any damage or tilting of the pipe bollard can affect the performance of the bollard cover.

Diagram showing a level vertically against the side of the pre-existing pipe bollard to ensure it is plumb

Clean and dry the pipe bollard
Brush or wipe the surface of the pipe bollard. Debris can offset measurements and the placement of the bollard cover.

Mark the placement of the bollard cover
Use chalk to mark the center point on the concrete inside the pipe bollard.

Drill the hole

Create pilot hole
Tap a pilot hole in the center of the hole marking.

This will prevent the rotary hammer from drifting while boring the hole.

Set the depth control on the hammer drill (or rotary hammer) to 4″
If depth control is not available, mark 4″ on the masonry bit.

Drill the hole
Drill a hole that has a 1-1/8″ diameter and 4″ depth.

Ensure the drill is level. Drill on high speed, using the hammer function if available.

Check the masonry bit often to ensure it remains free of debris.

Diagram showing a drill that is drilling a hole with a 1-1/8 inch diameter and 4 inch depth

Clear the hole
Clear the hole of all debris using a vacuum. Use a brush to remove any remaining loose particles.

Prepare the threaded rod
Check that the threaded rod’s length is correct by temporarily inserting the threaded rod inside the drilled hole.

Measure the total distance from the surface grade to the top of the threaded rod. Ensure that this total distance does not exceed the maximum bar height in the product drawing. Remove the threaded rod when finished.

Note: The maximum bar height differs based on the bollard cover model. Refer to product drawings to determine specific measurements.

Install the bollard cover

There are two options for installing the bollard cover and inserting the threaded rod. Option 1: Insert the threaded rod after bollard cover placement, or Option 2: Insert the threaded rod prior to bollard cover placement. 

Option 1 (insert threaded rod after bollard cover placement)

Fill the hole with adhesive
Using the caulking gun, dispense the adhesive from the bottom up until the hole is one-quarter full.

To prevent air pockets from forming, withdraw the mixing nozzle slowly.

Diagram showing the caulking gun dispensing adhesive into the hole

Clean the surface of the pipe bollard
Use a cloth to clean off any residue, dust, or debris.

Prepare the bollard cover for installation
Keep the bollard cover in its protective packaging and place near the installation site.

When ready to install, remove the protective packaging.

Place the bollard cover over the pipe bollard
Lift the bollard cover and lower it over the pipe bollard.

Note: Metal bollard covers can be heavy—to prevent accidents and injuries, ensure the proper resources are available to lift bollard covers into place or onto their mountings.

Insert the threaded rod
Insert the threaded rod into the hole while turning to ensure positive adhesion.

 

Diagram showing the threaded rod inserted through the top hole of bollard cover

Use a level to ensure that the bollard cover is plumb and make any necessary adjustments.

Note: A minimum of 45 minutes at 68ËšF is required for the anchoring system to set. Do not disturb until adhesive has fully cured.

Diagram showing level against bollard cover

Option 2 (insert threaded rod prior to bollard cover placement)

Fill the hole with adhesive
Using the caulking gun, dispense the adhesive from the bottom up until the hole is one-quarter full.

To prevent air pockets from forming, withdraw the mixing nozzle slowly.

Diagram showing the caulking gun dispensing adhesive into the hole

Insert the threaded rod
Insert the threaded rod into the hole while turning to ensure positive adhesion.

Note: A minimum of 45 minutes at 68ËšF is required for the anchoring system to set. Do not disturb until adhesive has fully cured.

Diagram showing the threaded rod going into the drilled hole

Clean the surface of the pipe bollard
Use a cloth to clean off any residue, dust, or debris.

Prepare the bollard cover for installation
Keep the bollard cover in its protective packaging and place near the installation site.

When ready to install, remove the protective packaging.

Place the bollard cover over the pipe bollard and threaded rod
Lift the bollard cover and lower it over the pipe bollard and threaded rod. The top of the threaded rod should extend past the bollard’s receiver hole.

Ensure the threaded rod is centered in the bollard cover’s shaft.

Note: Metal bollard covers can be heavy—to prevent accidents and injuries, ensure the proper resources are available to lift bollard covers into place or onto their mountings.

Diagram showing the bollard cover being placed over the threaded rod and pipe bollard

Secure the bollard cover

Secure the bollard cover
Place the washer over the threaded rod so that it rests on top of the shaft of the pipe bollard.

Apply the 1″ nut to the threaded rod and use a wrench to tighten until the bollard is secure.

Diagram showing the washer over the threaded rod and the 1 inch nut being tightened by a wrench

Secure the bollard cover cap
Remove the bollard cover cap from its packaging.

Place the cap on the top of the shaft of the bollard cover.

Secure and align the cap to the base with the three set screws. Tighten in equal amounts to ensure that the cap remains centered.

 

Diagram showing the bollard cover cap aligned to the base with three set screws and tightened with hex key

Place the plastic plugs over the set screws.

Diagram showing the set screws covered with plastic plugs

Inspect

Inspect the installation
From a distance, examine the plane of view.

Ensure the bollard is plumb.

Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.

Care and maintenance

Reliance Foundry manufactures its products to the highest design standards to ensure their durability. Reliance Foundry’s bollards are finished with long-lasting powder coating. In most North American environments, routine inspections and cleaning will ensure that bollards retain their aesthetic appeal. Proper care and maintenance are required to maintain the finish and ensure a full service life.

1. Please refer to the adhesive manufacturer’s MSDS (included in shipment) before using

Diagram showing a metal decorative bollard cover fixed onto a pipe bollard using an adhesive anchoring system
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