Installing R-1040-C40-R Removable Crash Rated Bollards in New Concrete
Reliance Foundry's R-1040-C40-R Halvard removable crash-rated bollard is designed to keep pedestrians and property safe in case of a collision. Halvard bollards are certified to meet the ASTM F2656-20 SC40 P1 standard; a single bollard is capable of stopping a 2,430-pound vehicle traveling at 40 mph with less than 3.3 feet of penetration.
The R-1040-C40-R is removable to provide vehicle access when needed. To remove the bollard, insert a lifting handle through the top, and lift the bollard out of the receiver using a forklift or other equipment.
PARTS LIST
# |
PART |
QTY |
---|---|---|
1 |
R-1040-C40-R Crash Rated Bollard Pipe |
1 |
2 |
R-1040-C40-R Crash Rated Bollard Receiver |
1 |
3 |
R-1040-C40-R Crash Rated Bollard Cover |
1 |
4 |
#8 Steel Rebar 64in Long (Included with Bollard) |
2 |
5 |
#4 Steel Rebar 32in Long (Not Included with Bollard) |
4 |
6 |
#4 Steel Rebar 25in Long (Not Included with Bollard) |
4 |
INSTALLATION EQUIPMENT
Proper Excavation equipment for your site |
|
Measuring Tape |
|
Brace (Masonry block or chair) |
|
Level |
|
Concrete Vibrator (if needed) |
NOTE
- To protect the finish, keep bollards in original packaging until the moment of installation
- Handle with care to avoid scratching or damaging bollard surfaces
- Once scratched, bollards cannot be repaired to original form without re-finishing the entire surface

Before installation
Study the site plans
Study the site plans and mark the intended location of each bollard on the plan.
Check for hazards
Always check for hazards such as water pipes, gas lines, and underground wiring before drilling.
Note: You may need a permit to dig to certain depths or in certain locations.
Prepare the site for concrete
Plan the layout and then dig a rectangular hole with the required dimensions.
Note: The dimensions of the hole differ based on the bollard model. Refer to product drawings to determine specific measurements.
Set the brace
Set a brace (concrete block or chair) at the bottom of the site.
This will elevate the bollard off the subgrade.
Use a brace of appropriate size, such that when installed, the top plate of the receiver is flush with the ground.
Lower the bollard receiver
Lower the bollard receiver into the site and onto the brace. Confirm the top plate of the receiver is flush with the ground.
Note: Crash-rated bollards are heavy—to prevent accidents and injuries, ensure the proper resources are available to set into place.

Lower the Bollard Pipe
Use a construction pipe placed through the hole in the bollard pipe and carefully place the bollard pipe inside of the receiver. Align the guides with the receiver when inserting so that the pipe flange can sit completely flush on top of the receiver.
Once the pipe is fully inserted, twist 45 degrees in either direction to lock the pipe from lifting.
Note: Crash-rated bollards are heavy—to prevent accidents and injuries, ensure the proper resources are available to set into place.

Place the Rebar
The amount and size of rebar depends on the bollard model. Refer to product drawings for the specific amounts needed for your model.
The rebar that gets placed inside the bollard pipe is provided with the bollard. Place these inside the bollard pipe such that they have equal space between each other and without touching the inner pipe walls. This is done to allow the concrete enough space to be properly set.
The customer must provide the remaining rebar. Refer to product drawings for the exact layout. Tie pieces together as necessary.

Pour the Concrete
Mix and Pour the Concrete
Ensure that the proper ratio of water and concrete mix is used.
The concrete should have a similar texture to mouldable clay.
Note: The concrete requires a minimum PSI. Please refer to the product drawing to determine the PSI.
Fill the site to the top with concrete until it is level with the surface grade.
Fill the pipe with concrete as close to the top as possible.

Set the Bollard
Ensure the bollard is plumb
Hold a level against the side of the bollard and ensure that it is plumb.
Note: Once the concrete has cured, there will be no way to make any adjustments.

Patch the surface around the bollard to make it smooth with the existing surface.
Clean the bollard
Use a cloth to clean the bollard before the concrete cures.
Allow the concrete to cure
Be sure to allow enough time for concrete to cure before beginning construction projects on new concrete surfaces.
Note: Moisture in the environment and cool temperatures can significantly slow the process.
Landscaping material or concrete can be applied around the bollard base to achieve the desired final grade.
Note: Decorative bollard covers can be installed over crash-rated bollards. Please ensure that the cover is large enough to accommodate the crash-rated bollard. To install, please refer to the cover’s installation guide.
Inspect
Inspect the installation
From a distance, examine the plane of view.
Ensure the bollard is plumb to the surface, and the surface is flat.
Check the bollard for any signs of surface damage
Abrasions should be covered as soon as possible to prevent rust and ensure the proper life of the bollard. For damage repair or other servicing needs, please contact Reliance Foundry’s sales department.
Removing the Bollard
Lift the bollard
Find the hollow internal tube at the top of the bollard.
Insert a construction pipe through this tube and ensure it is centered. The construction pipe will act as a lifting handle.
Twist the pipe 45 degrees in either direction to align the guides. Raise the construction pipe and lift the bollard out of the receiver.
Note: Crash-rated bollards are heavy—to prevent accidents and injuries, ensure the proper resources are available for lifting.

Install the bollard Cover (Optional)
When the bollard pipe is removed, place the cover over the receiver to prevent tripping hazards and debris from getting inside.
