A rough aluminum casting shows some shiny machined surfaces as well as metal and red plastic inserts and attachments

Secondary Processing

After a casting is done, cleaned, heat treated and tested, there may be secondary processing needed to finish it for its application. Read about machining, assembling, and finishes that happen in the foundry or off-site to finalize the casting for use.

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Un porte-bagages reste enchaîné à une clôture après qu'un voleur eu volé le vélo

Vol de Bicyclettes: Se Défendre

La moitié de tous les cyclistes actifs se feront voler leurs bicyclettes. Ce délit sous-déclaré et sous-condamné coûte aux cyclistes américains, selon les estimations, un demi-milliard de dollars par année. Voici ce que font certaines organisations et certains cyclistes pour se défendre.

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A pile of different sized green and yellow olivine crystals sits on a plain background

Foundry Sand

Molding sand is at the heart of the sand casting process. It must hold a shape well and capture the fine details of a casting, yet be permeable enough to allow gases to escape. Under the strain of having the molding pattern removed from it, or while it is filled, it cannot crumble or sink on itself. When it is turned upside down it must not lose its form: the parts of a mold have to stay true while clamped together.

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A mold cavity for a complex casting is pressed into the grey color sand in the swing of a vertical mold

11 Metal Casting Methods

Metal casting is the process of pouring molten metal into a shaped space so that it will cool and harden in that form. For many items, this process can be less expensive than machining the part out of a piece of solid metal. Even though the idea behind it seems singular and simple, there are many ways foundries cast objects. How they make a metal casting mold will depend on the metals used, the size of the run, and the shape, symmetry, and complexity of the casting.

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