Bollards & Post Covers

How Electric Vehicle Adoption Could Change Bollard Standards

An electric vehicle plugged into a charging station in a sunny urban parking lot.

Explore the Impact of Heavier EVs on Crash-Rated Bollard Design

An electric vehicle plugged into a charging station in a sunny urban parking lot.
Electric vehicles, like this one at a charging station, are changing the dynamics of urban infrastructure due to their increased weight.

As the world transitions toward sustainable transportation, electric vehicles (EVs) are becoming increasingly prevalent. While EVs offer well-known benefits such as reduced emissions and lower operating costs, they also introduce new challenges for urban infrastructure. One area of growing concern is how the increased weight of EVs affects safety measures like crash-rated bollards.

Understanding the Weight Factor

A significant difference between EVs and their gas-powered counterparts is weight. EVs are generally heavier because of their battery packs. For instance, the Tesla Model 3 weighs approximately 3,880 pounds—around 10-20% more than a comparable gas-powered sedan. This additional weight impacts kinetic energy during a collision, directly affecting the performance of safety barriers like crash-rated bollards.

A crash test setup with a small vehicle and a Reliance Foundry crash-rated bollard in a desert environment.
Testing crash-rated bollards ensures they can withstand vehicular impacts, but standards may need adjustments for heavier EVs.

How Bollard Ratings Work

Crash-rated bollards are engineered to protect pedestrians, buildings, and other assets from vehicular impacts. They are tested under standardized conditions, with ratings assigned based on their ability to stop vehicles of specific weights traveling at certain speeds. For example, an ASTM F3016 S10 bollard is designed to stop a 5,000-pound vehicle moving at 10 mph.

However, current testing often assumes traditional vehicle weights. The growing prevalence of heavier EVs challenges these assumptions, potentially requiring updates to existing bollard standards.

A modern electric truck parked by the seaside, highlighting its futuristic design and significant weight.
Heavier EVs, like this electric truck, pose challenges for existing crash-rated bollard designs.

The Challenge Posed by Heavier Electric Vehicles

As the weight of vehicles on the road increases due to the shift towards EVs, the forces exerted during a collision also rise. A heavier vehicle has more momentum at the same speed, meaning that the bollard must absorb more energy to stop the vehicle. Bollards that were once sufficient for stopping an ICE vehicle may now require re-evaluation to ensure they can still meet safety standards when confronted with heavier EVs. 

For example, a bollard designed to stop a 5,000-pound vehicle at 20 mph may struggle to stop an EV of the same size traveling at the same speed but weighing significantly more. This scenario is particularly concerning in urban areas where the density of both pedestrians and vehicles is high. 

An electric bus navigating a busy urban street with pedestrians crossing and bollards in the background.
The rise of electric buses and trucks underscores the need for urban planners to future-proof infrastructure with stronger safety measures.

Implications for Industry Standards

The shift toward EVs is prompting a reevaluation of crash-rated bollard standards. Manufacturers and testing organizations are exploring whether existing ratings adequately account for the kinetic energy of heavier vehicles. Urban planners and property managers may need to choose bollards with higher ratings or employ additional protective measures, such as reinforced barriers or layered safety systems, to maintain effectiveness.

Future-Proofing Urban Infrastructure

As EV adoption accelerates, future-proofing urban infrastructure becomes essential. Planners and engineers must anticipate increased vehicle weights and design bollards to match the new safety demands. The rise of electric trucks and buses, which are even heavier than passenger EVs, further underscores the urgency of adapting bollard standards.

Investments in stronger materials, advanced engineering, and updated testing protocols are critical to ensuring that bollards continue to provide effective protection in the evolving transportation landscape.

A line of stainless steel crash-rated bollards illuminated by evening light along a tramway.
Stainless steel bollards offer both safety and aesthetic appeal, adapting to the demands of modern urban environments.

The global transition to electric vehicles marks a pivotal step toward sustainability, but it also introduces unique challenges for urban safety infrastructure. The increased weight of EVs necessitates a reevaluation of crash-rated bollards, with implications for testing standards, product design, and urban planning. By addressing these challenges proactively, cities and businesses can maintain robust safety measures, ensuring the protection of pedestrians and properties in a rapidly changing world.